Product Description
Specifications
Characteristics of oil-free scroll air compressor
100% oil-free
The compression chamber of the oil-free scroll air compressor is completely separated from the bearing chamber, eliminating oily air at the source of structural design, and there is no need to add lubricating oil during use, and there is no oil stain and condensate discharge during operation. It is a real zero discharge and more environmentally friendly and economical.
Our oil-free scroll air compressor provides high-quality 100% oil-free compressed air, which is certified by German Rhine certification agency t Ü v
The test of the oil-free scroll air compressor shows that t Ü V proves that the air quality of our oil-free air compressor meets the iso8573-1 standard, which is the highest standard of air quality.
Low vibration
Rotation: the vibration of circular rotation is much lower than that of reciprocating motion.
Balance: during rotation, the high-pressure area is around the axis, evenly distributed without eccentricity, and the balance is excellent.
Start and stop: small operating torque and superior start and stop.
Low noise
No intake valve: there is no need to worry about the closing sound of the one-way valve and the unique “bang, bang…” piston air compressor Sound.
Low rotating speed: the rotating speed is only 3000rpm, the screw machine is 20000rpm, and there is no high-frequency buzzer on the screw machine.
No oil: there is no liquid percussion sound a lubricating oil pipeline.
Small airflow fluctuation: suction and exhaust are continuous and stable, more than 6000 times per minute, making the airflow pulsation very small.
High efficiency: Suction and exhaust are continuous and stable, more than 6000 times per minute, making the airflow pulsation very small.
Compared with other structural air compressors, the scroll air compressor belongs to positive displacement continuous exhaust and has no clearance volume, so the volumetric efficiency of the scroll air compressor is more than 98%; Flexible sealing technology and gas floating seal are adopted to automatically compensate the slow wear of materials, improve the sealing performance of products and reduce leakage loss.
high reliability: High machining accuracy, up to μ M level, after precision machining, the surface of the vortex host is treated with a special coating to ensure its lasting use in various environments and more stability and reliability.
After T6 heat treatment and semi-solid die casting, the product has high mechanical strength and elongation, CHINAMFG the technical level of the aviation industry. It is equipped with a large-capacity multi-plate cooling fan and an aftercooler for cooling to ensure the effective cooling of the host and stable operation even if the ambient temperature is high.
Maintenance-free
Reduce the number of components to the maximum limit, and there is no need to configure the necessary suction and exhaust valves, piston rings, and other vulnerable parts of the piston air compressor. Compared with other types of air compressors, there is no need to configure the necessary suction valves, temperature control valves, minimum pressure valves, and other valve components of the screw air compressor, which greatly reduces the possibility of machine maintenance.
RFQ:
1) MOQ
MOQ is 200pcs for customization. Stock mold can be lower quantity as your request.
2). Item of payment
a. T/T:40% deposit, 60% balance after passing QC inspected before shipping.
b. Paypal
c. Western Union
3). Samples?
If we have a stock sample, we’d like to send it to you immediately, If you need to make your own style, it will cause the sample charge, We will refundable the sample charge to you if your order quantity is up to 3000pcs.
4).sample time?
Depending on your request, as usual, It will take about 6-7 workdays to make the new sample as your need
5). Mass product time?
It takes about 23 days for 1000pcs.
6).freight charge for mass products?
It will base on your request, saying: small order, we’d like to advise you shipping by express will be favorable, You can choose by sea or Air, the freight charge will be based on the date when you place an order.
Our Services
1. QC workers will inspect each process 100%, Guarantee the quality.
2. After-sales service available.
3. OEM & ODM designer team available.
4. Professional knowledge of famous brand items.
5. Professional sales team, All of your emails will be replied with 12 hours
Company Information
HangZhou CHINAMFG industrial Co., Ltd is a professional vehicle HVAC/Compressor supplier in ZheJiang Province, China. We′re specializes in transport compressors such as electric vehicle air-conditioner scroll compressor, 12/24VDC electric compressor for truck additional air conditioner, compact horizontal hermetic scroll compressor for E-bus, subway, etc.
We also provide customers with vehicle air conditioning system solutions and products, such as a 12 / 24 VDC truck cab no idle air conditioning system, locomotive cab air conditioning system, RV air conditioning system, oil-free scroll air compressors, etc.
Our technical team has gained a good reputation in the field of electric vehicles, electric buses, and rail transit. Our products have surpassed their counterparts from the US and Japan in some special parameters, High efficiency, reliability, and compactness.
Our products are suitable for many different refrigerants, including R134A, R407C, R410A, ETC. Our annual output is 500, 000 PCS of EV-use semi-hermetic scroll compressors, 50, 000 PCS of hermetic horizontal inverter compressors.20000PCS of cab air conditioning.
We not only supply products but also provide comprehensive application guidance and technical support for our clients.
Our compressor driver is provided by our group company, which has many years of experience in automotive air conditioning control systems and mobile cold chain control systems. This is an advantage that other compressor companies do not have. The group has a number of R & D service institutions in Europe Company.
The business concept is Quality, Innovation, High-Efficiency, and Credit. Warmest welcome your visit. Looking CHINAMFG to working with you!
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| After-sales Service: | 3 Years |
|---|---|
| Warranty: | 3 Years |
| Classification: | Variable Capacity |
| Job Classification: | Rotary Type |
| Transmission Power: | Dynamoelectric |
| Cooling Method: | Air-cooled |
| Customization: |
Available
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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How are air compressors used in refrigeration and HVAC systems?
Air compressors play a vital role in refrigeration and HVAC (Heating, Ventilation, and Air Conditioning) systems, providing the necessary compression of refrigerant gases and facilitating the heat transfer process. Here are the key ways in which air compressors are used in refrigeration and HVAC systems:
1. Refrigerant Compression:
In refrigeration systems, air compressors are used to compress the refrigerant gas, raising its pressure and temperature. This compressed gas then moves through the system, where it undergoes phase changes and heat exchange to enable cooling or heating. The compressor is the heart of the refrigeration cycle, as it pressurizes and circulates the refrigerant.
2. Refrigeration Cycle:
The compression of refrigerant gas by the air compressor is an essential step in the refrigeration cycle. After compression, the high-pressure, high-temperature gas flows to the condenser, where it releases heat and condenses into a liquid. The liquid refrigerant then passes through an expansion valve or device, which reduces its pressure and temperature. This low-pressure, low-temperature refrigerant then enters the evaporator, absorbing heat from the surrounding environment and evaporating back into a gas. The cycle continues as the gas returns to the compressor for re-compression.
3. HVAC Cooling and Heating:
In HVAC systems, air compressors are used to facilitate cooling and heating processes. The compressor compresses the refrigerant gas, which allows it to absorb heat from the indoor environment in the cooling mode. The compressed gas releases heat in the outdoor condenser unit and then circulates back to the compressor to repeat the cycle. In the heating mode, the compressor reverses the refrigeration cycle, absorbing heat from the outdoor air or ground source and transferring it indoors.
4. Air Conditioning:
Air compressors are an integral part of air conditioning systems, which are a subset of HVAC systems. Compressed refrigerant gases are used to cool and dehumidify the air in residential, commercial, and industrial buildings. The compressor pressurizes the refrigerant, initiating the cooling cycle that removes heat from the indoor air and releases it outside.
5. Compressor Types:
Refrigeration and HVAC systems utilize different types of air compressors. Reciprocating compressors, rotary screw compressors, and scroll compressors are commonly used in these applications. The selection of the compressor type depends on factors such as system size, capacity requirements, efficiency, and application-specific considerations.
6. Energy Efficiency:
Efficient operation of air compressors is crucial for refrigeration and HVAC systems. Energy-efficient compressors help minimize power consumption and reduce operating costs. Additionally, proper compressor sizing and system design contribute to the overall energy efficiency of refrigeration and HVAC systems.
By effectively compressing refrigerant gases and facilitating the heat transfer process, air compressors enable the cooling and heating functions in refrigeration and HVAC systems, ensuring comfortable indoor environments and efficient temperature control.
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How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2024-02-05
China Standard Silent Pet Bottle Blowing Oil-Free Screw Scroll Air Compressor 20-40bar for Laster Cutting Detal Textile Pharmacy Chemical Industry Water Cooling Lubrication air compressor parts
Product Description
Silent Pet Bottle Blowing Oil-Free Screw Scroll Air Compressor 20-40bar for Laster Cutting Detal Textile Pharmacy Chemical Industry Water Cooling Lubrication
Product Description
Main uses and guarantees:
Energy saving: energy saving more than 15% compared with dry oil-free compressor.
Environment protection: no using any lubricate oil to avoid environment pollution.
Reliability: absolutely guarantee oil-free.
Because the purified water takes part into the compressing process to seal, cool and lubricate, it increases efficiency. With the same motor power, comparing with dry oil-free air compress, there is 15% more air production of oil-free screw air compressor of water lubrication, it reduces the energy consumption greatly. The consumption material of oil-free screw air compressor is only water, air filter and water filter, the maintenance cost is very low.
100% oil-free compressed air, 100% purified compressed air, 100% no oil pollution risk.
In the process of food and drink industry, medical industry, packing industry, electronic manufacture, painting industry, powder coating industry and textile manufacturing, it must avoid any risk of oil pollution, otherwise it would cause serious consequences such as manufacture damages and stop, brand and credit losing. CMN oil-free screw air compressor takes water for lubrication, there is not any lubricate oil in the air end, and at the meantime, because the purified water clean the air, the compressor air is absolutely clear and not any pollution.
Guarantee: High precision, high wear resistance, low noise, smooth and steady, high strength
Product Parameters
| Model | Working Pressure(Mpa) | FAD(m³/min) | Power(kW) | Noise(dB(A)) | Weight(kg) | Dimension(L*W*H mm) |
|---|---|---|---|---|---|---|
| CM75G | 2.0~4.0 | 6.3 | 75 | 70 | 2100 | 2750*1250*1480 |
| CM75GPV | 2.0~4.0 | 2.5~6.3 | 37 | 70 | 2250 | 2000*1900*1480 |
| CM90G | 2.0~4.0 | 8.2 | 90 | 72 | 2580 | 3000*1350*1540 |
| CM110GPV | 2.0~4.0 | 3.3~8.2 | 55 | 72 | 2450 | 2500*2000*1550 |
| CM100G | 2.0~4.0 | 10.2 | 110 | 72 | 2630 | 3000*1350*1540 |
| CM130GPV | 2.0~3.0 | 5.4~13.5 | 55/75 | 75 | 3000 | 2500*2000*1550 |
| CM150GPV | 2.0~4.0 | 5.4~13.5 | 75 | 75 | 3100 | 2500*2000*1550 |
| CM200GPV | 2.0~4.0 | 7.1~17.8 | 90/110 | 75 | 3850 | 2760*2250*1670 |
| CM242GPV | 2.0~4.0 | 9.6~24.0 | 110/132 | 75 | 3950 | 2760*2250*1670 |
| CM320GPV | 2.0~4.0 | 12.6~31.5 | 160 | 85 | 5100 | 3800*2100*2250 |
Our OEM/ODM company provides you what best matches your needs
Our product can be adapted. Please give us the required model name so we can provide you the most accurate quotation.
This chart if for reference, if you need different features, provide us all relevant details for your project and we will be glad to help you finding the product matching your need at the best quality with the lowest price.
Please note the price and the MOQ may vary regarding the product you chose: do not hesitate to contact us to know more!
Main Features
1) Simple structure in linear type ,easy in installation and maintation.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) High pressure double crank to control the die opening and closing.
4) Running in a high automatization and intellectualization,no pollution
5) Apply a linker to connect with the air conveyor ,which can directly inline with filling machine .
Oil-free VS Piston Compressor
| 100% Oil-free Screw Air Compressor | Piston Air Compressor | |
| Oil content | The compressed air has an oil content of 0PPM and has passed the third-party international authoritative organization TUV class 0 oil-free certification in Germany | When the oil scraper ring and packing box are worn out, lubricating oil will enter the cylinder in a gaseous or liquid form, causing the discharged compressed air to contain oil |
| Operational security | When shutting down: the pressure is relieved by the vent valve, and there is no pressure in the compression chamber. When restarting, it can be started directly | When restarting, it is necessary to use low-pressure air to open the air valve for unloading, which poses a risk of equipment failure due to improper operation |
| Vibration | Good power balance, smooth operation, no need to fix the foundation during the operation of the unit, and the coin does not tilt | Unbalanced force, large vibration, requiring fixed foundation or shock absorption device |
| Oil free safety | 100% clean and oil-free compressed air, 100% avoiding the risk of oil pollution | There is a risk of lubricating oil leaking into the compression chamber and spraying a large amount of oil after the failure of the oil scraper ring and the wear of the packing box create gaps |
| Water content | Isothermal compression, the compression chamber temperature is generally only around 45 ºC, and the water vapor mixture is separated by a patented water vapor separation drum, resulting in low water content in the compressed air | The working temperature of the compression chamber of the piston machine is around 180 ºC, and the exhaust temperature after passing through the aftercooler is around 85 ºC. The compressed air has a high water content |
| Fire safety | The operating temperature is low, around 45 ºC, so there is no need to worry about equipment high-temperature self ignition or scalding accidents | The temperature of the compression chamber can reach around 180 ºC, which poses a risk of high-temperature spontaneous combustion and personal burns. |
| Temperature | The whole machine is cooled by water, and as long as the pressure and flow rate of the cooling water are ensured, the machine can operate stably at around 45 ºC for a long time | The temperature inside the cylinder is around 180 ºC, which is prone to high temperature alarm and shutdown |
| Efficiency | The direct connection between the host and motor has high transmission efficiency and low power loss, with a compression efficiency of over 95% | The reciprocating plug type is generally a three-stage or 4 stage compression, with a complex structure and pipelines, high pressure loss, high specific power, and high power consumption |
| Particle impurities | Water has a cleaning effect on the air. Impurities such as dust particles sucked in with the air remain in the water and are discharged from the machine body through an automatic drainage and discharge valve | The dust particles sucked in with the air and impurities such as dust particles that fall off from the friction of moving parts are compressed together |
| Corrosive gas content | The corrosive gases in the air are cleaned with pure water, left in the water, and discharged from the machine body through an automatic drainage valve | The corrosive gases in the air are directly compressed and enter the machine, causing corrosion to the cast iron, ductile iron cylinders, and components of the piston compressor |
| Maintenance costs | Low, taking the CHINAMFG with an installed power of 150kw as an example, the annual maintenance cost does not exceed ¥20000 | Taking a piston engine with an installed power of 150kw as an example, the annual maintenance cost is around ¥100000 |
| Maintenance consumables and accessories | Water filter cartridge, air filter | Oil coarse filter, oil fine filter, air valve, piston ring, support ring, oil scraper ring, packing, bearing shell, etc |
| Hygiene and cleanliness | All components in contact with water and air are made of 304 or 316 food grade stainless steel, ensuring food grade safety, cleanliness, and hygiene. | Most components in contact with water and air are made of ductile iron, cast iron, aluminum, or carbon steel, which are prone to corrosion, rust, and pollution of compressed air |
| Operating energy consumption and electricity bills | The screw machine is a high-speed and light load machine, which saves about 20% energy compared to the piston machine when all new machines are used | Low speed heavy load, high power consumption |
| Noise | Low noise, taking the 242kw model as an example, the noise is around 80 decibels | High noise, taking the 250kw model as an example, the noise is about 110 decibels |
Company Profile
In the early stage, we carried out technical cooperation with Simeon of France on high-end oil-free compressors and gradually established a complete set of innovation and R&D systems in China.
In 2006, our company successfully developed the Simeon water lubricated oil-free screw air compressor with independent patent technology, which was listed as the national key new product trial production plan, becoming the first enterprise in China to successfully develop the water lubricated oil-free screw air compressor, and the first enterprise in China to master the manufacturing technology of the water lubricated screw oil-free compressor.
Due to the low exhaust temperature of the water lubricated oil-free machine and the corrosion resistance of the stainless steel host, it is very suitable to compress flammable, explosive and corrosive gases. On the basis of the water lubricated oil-free machine, our company has successfully developed biogas compressor, coal seam gas compressor, and special gas compressor for nitrogen, carbon dioxide, oxygen, formaldehyde, hydrogen and other processes. It also fills the international gap that there is no CHINAMFG for process gas compressor.
With quality as the basic requirement and energy conservation and environmental protection as the guiding ideology, Simeon will further develop special compressors with high-tech content. After years of development, the Simeon screw air compressor manufactured by Jieneng Company has been widely used in medicine, food, petrochemical, metallurgy, chemical industry, machinery, electronics, hydropower, national defense and other industries and fields, and its products are widely distributed all over the world and are welcomed by users.
Certifications
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| After-sales Service: | Installation Guide |
|---|---|
| Warranty: | 6 Years |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
|---|
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Can air compressors be used for gas compression and storage?
Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:
Gas Compression:
Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.
Gas Storage:
Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.
Gas Types:
While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:
- Nitrogen
- Oxygen
- Hydrogen
- Carbon dioxide
- Natural gas
- Refrigerant gases
It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.
By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2024-01-31
China wholesaler 15HP11kw Silent Oil-Free Scroll Air Compressor for Pharmaceutical Industry air compressor portable
Product Description
Product Description
15HP11kw Silent Oil-Free Scroll Air Compressor for Pharmaceutical Industry
Compared with traditional compressors, oil-free scroll compressors have excellent performances such as novel structure, compact size, light weight, low noise, long life and low maintenance cost. Known as “maintenance-free air compressor”, it is an ideal model for air compressors below 50HP.
Model: RO-11A
Capacity: 1.2 m3/min 1200L/min
Working pressure: 8 bar
Rated power: 11kw IE3 IP55 F class
Voltage:380v/50hz/3ph
Oil free: Class 0
Drive mode: belt driven
Scroll Air end: 5.5kw*2pcs
Cooling: by air Control type: pressure sensor control,7″ touch screen PLC Air outlet size: G3/4″
Dimension:852*1274*1330mm
Weight: 450kg
Noise: <60 db(A)
Product Parameters
| Model | Air Delivery(m3/min) | Power (kW) |
Air-end | Air tank | Noise dB(A) |
Outlet diameter |
Dimension (mm) | Weight (Kg) |
|
| 8bar | 10bar | Power*Qty | Liters | L * W * H | |||||
| RO-2.2AT | 0.24 | 0.22 | 2.2 | 2.2*1 | 40 | 55 | G1/2 | 700*500*1220 | 160 |
| RO-3.7AT | 0.40 | 0.34 | 3.7 | 3.7*1 | 40 | 55 | G1/2 | 700*500*1220 | 170 |
| RO-2.2A | 0.24 | 0.22 | 2.2 | 2.2*1 | / | 55 | G1/2 | 650*500*870 | 125 |
| RO-3.7A | 0.40 | 0.34 | 3.7 | 3.7*1 | / | 55 | G1/2 | 650*500*870 | 135 |
| RO-5.5A | 0.60 | 0.55 | 5.5 | 5.5*1 | / | 55 | G1/2 | 790*640*1050 | 190 |
| RO-7.5A | 0.80 | 0.68 | 7.4 | 3.7*2 | / | 60 | G1/2 | 980*675*1270 | 350 |
| RO-11A | 1.20 | 1.10 | 11 | 5.5*2 | / | 60 | G3/4 | 852*1274*1330 | 450 |
| RO-15A | 1.60 | 1.36 | 14.8 | 3.7*4 | / | 63 | G1 1/2 | 1565*1274*1330 | 700 |
| RO-16.5A | 1.80 | 1.65 | 16.5 | 5.5*3 | / | 63 | G1 1/2 | 1565*1274*1330 | 710 |
| RO-22A | 2.40 | 2.20 | 22 | 5.5*4 | / | 63 | G1 1/2 | 1565*1274*1330 | 730 |
| RO-33A | 3.60 | 3.30 | 33 | 5.5*6 | / | 65 | G1 1/2 | 1565*1274*1775 | 1571 |
| RO-44A | 4.80 | 4.40 | 44 | 5.5*8 | / | 68 | G1 1/2 | 1565*1274*1775 | 1250 |
Features and advantages
Oil free The compressed air is clean and oil-free, and the product has obtained the 0-level oil-free certificate certified by the German TUV certification agency.
Low vibration When rotating, the high pressure area around the axis is evenly distributed, without eccentricity, good balance and small vibration. Low noise There are very few parts, there is almost no part collision sound, and the noise is extremely low.
High efficiency Unique vortex structure, high volume ratio, no energy waste, higher efficiency.
High reliability The processing accuracy can reach CHINAMFG level, and the heat dissipation design makes the air compressor more reliable.
Low maintenance There are almost no wearing parts and the maintenance cost is extremely low.
Application industry
Oil-free scroll screw air compressors are widely used in electronics, food, medicine, dentistry, golf courses, fermentation, textile, chemical and other industries.
Successful cases
FAQ
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
| After-sales Service: | Online Support |
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| Warranty: | 24month |
| Lubrication Style: | Lubricated |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-11-29